Durehete 1055 vs 21CrMoV5-7 — EN 10269 Cr-Mo-V Bolting Steel Comparison

Durehete 1055 (Alloy T41 / 20CrMoVTiB4-10 / Werkstoff 1.7729) and 21CrMoV5-7 (Werkstoff 1.7709) sit in the EN 10269 Cr-Mo-V bolting family. The procurement decision hinges on the Ti+B microalloying that distinguishes 1055 from 21CrMoV5-7 and the 25-50°C of additional service temperature it delivers.

Chemistry Comparison

Element (wt %)Durehete 1055 (20CrMoVTiB4-10)21CrMoV5-7
Carbon0.17 to 0.230.17 to 0.25
Silicon, max0.400.40
Manganese0.35 to 0.750.40 to 0.70
Chromium0.90 to 1.201.20 to 1.50
Molybdenum0.90 to 1.100.45 to 0.65
Vanadium0.60 to 0.800.20 to 0.40
Titanium0.07 to 0.15not specified
Boron, max0.020not specified

1055 has higher Mo (0.90-1.10 vs 0.45-0.65) and higher V (0.60-0.80 vs 0.20-0.40), plus the Ti+B microalloying that 21CrMoV5-7 lacks entirely.

Mechanical Comparison (Q+T condition)

PropertyDurehete 105521CrMoV5-7
Tensile strength, room temp820 to 1000 MPa700 to 850 MPa
0.2% proof stress, min660 MPa540 MPa
Elongation, min16%17%

Service Envelope

1055 covers 565°C continuous service; 21CrMoV5-7 covers approximately 510-525°C. The 40-55°C gap is the result of the higher Mo and V content plus the Ti+B grain-boundary pinning that prevents M23C6 carbide coarsening at long-duration exposure above 525°C.

When to Specify Each Grade

Specify Durehete 1055 for HP turbine casing flanges, supercritical and ultra-supercritical bolting, fired-heater radiant section, and any application where casing skin exceeds 525°C. Specify 21CrMoV5-7 for IP and LP turbine casings, subcritical balance-of-plant, lower-temperature pressure-vessel bolting where the cost premium of Ti+B microalloying isn't justified.

Frequently Asked Questions

Are Durehete 1055 and 21CrMoV5-7 interchangeable?

Below 510°C continuous service, yes. Above 525°C, only 1055 covers the EN 10269 Annex A 100,000-hour creep envelope.

What does the Ti+B microalloying actually do?

Titanium ties up free nitrogen and forms TiC plus TiN dispersoids; boron segregates to grain boundaries. The combined effect pins grain boundaries against M23C6 carbide coarsening at long-duration high-temperature exposure.

Is 21CrMoV5-7 cheaper than Durehete 1055?

Yes, typically 15-25 percent lower mill cost due to lower alloy content (Mo, V) and absence of Ti+B microalloying control. Cost difference erodes when the higher service envelope of 1055 is required.

Can I dual-certify both grades to ASTM A193 B16?

Both grades broadly map to A193 B16 territory but B16 chemistry envelope is tighter on Cr (0.80-1.15) and falls between the two EN grades. Specific dual certification requires negotiating the heat-treatment target with the mill.